Different manufacturers recommend different break in procedures. For example
in what passes for a "manual" that was supplied with my Chinese
scooter it recommends the following:
- 0-150km maximum speed 30km/hr
- 151-300km maximum speed 40km/hr
- 301-800km maximum speed 50km/hr
- 801-1500km Maximum speed 60km/hr
Of course the speedometer is calibrated in mph and the odometer reads in
miles, so some translation is needed. In round numbers these instructions
correspond to
- 0-100 miles max speed 20 mph
- 101-200 miles max speed 25 mph
- 201-500 miles max speed 30 mph
- 501-1000 miles max speed 40 mph
You'd have to be pretty patient to follow that to the letter and really,
it's probably not necessary to follow this 100% of the time. You do need to not
“top out” your scooter for continuous amount of time, but riding a block or so
at top speed once in a while is not going to damage your engine, However riding
at top speed for several blocks at a time for extended periods during break in
will cause the piston to not “seat” correctly and you will never achieve top
performance, and after a couple thousand miles, your compression in the engine
will diminish and you will have to replace your engine.
During the break in period try to vary the engine speed as much as possible.
It's good to speed up and slow down and not ride at a constant throttle setting
for long periods. Also avoid rapid starts and let the engine warm up for about
a minute before moving off when you first start the scooter from cold to allow
the oil to circulate. This is good advice even after the initial break-in
period too.
It's not a good idea to use synthetic oil during the break in period. Good
old dino (dinosaur!) oil is what you should use. Synthetic oil may be too
slippery and not allow the parts (mainly the piston rings) to "bed
in" properly. I'd stick with the manufacturer's recommendation (typically
10-30W) Change your oil when you get it, then every 200 miles until after the
break in period of 1000 miles. Then you can switch to a synthetic blend if you
want to. Amsoil make a synthetic oil which they claim is specially designed for
scooters - see
http://www.amsoil.com/storefront/aso.aspx
My break-in technique was to gradually increase speed over the next 200
miles (201-500) and at 500 miles do another oil change. It's cheap insurance.
From 500 miles on I've ridden the scooter normally. After break-in the engine
oil should be changed at least every 1000 miles as part of normal routine
maintenance.
BTW, tires also need a "break-in" period. When new they may
have traces of the release compound used during the moulding process on the
rubber which can reduce grip. You really need at least 100 miles on a new tire
before it achieves maximum grip. Be sure to check tire pressures regularly too,
especially over the first few hundred miles, to make sure there are no slow
leaks.
Not only the engine and transmission "break-in" over the first few
hundred miles. Bolts that have not been properly tightened may work loose. Be
sure to go over the engine and frame, checking bolt tightness, fuel and vacuum
hose connections and electrical connection blocks after every oil change, this
will help keep your bike in great working order.
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